KayDrill 凯钻
Bridge piling

Rock-socketed piles — steady high flow at high pressure

DTH drilling and casing advance for bridge piles: large diameters and deep rock sockets need continuous high-flow, high-pressure air to clear the hole

Help me choose

Typical challenges

01

Large DTH or cluster hammers use so much air that a small unit can't keep up

02

Deep sockets with water in the hole: without enough pressure, cuttings stay and the bit jams

03

Casing through gravel and fill — an air interruption can collapse the hole or trap the casing

04

River and valley sites make moving and refuelling hard

What compressed air does here

DTH drilling

DTH drilling

Compressed air drives the hammer that breaks rock — the main power for the socket

Casing advance

Casing advance

Casing follows the bit through overburden; continuous air keeps shoe and bit advancing together

Flushing the hole

Flushing the hole

High-pressure air carries cuttings and water out, keeping the bottom clean

Recommended configuration

Typical hole size / depth / duty

Ø600–1500 mm, 3–15 m into rock, casing through overburden

Recommended pressure & air delivery

Single hammer 2.0–2.5 MPa, 25–35 m³/min; cluster hammers add up per hammer, several units in parallel

Recommended models

Results

One high-capacity, high-pressure unit drives a large hammer, cutting the number of units; dual-duty models switch between casing and rock sections, covering a whole pile with one unit

Recommendations

  • Cluster hammer air = air per hammer × number of hammers, plus about 15%
  • With deep water in the hole, prioritise pressure — low pressure jams more often than low flow
  • Don't cut the air during casing advance; pull up before unloading
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Bridge piling — FAQ

Why DTH hammers instead of only rotary drilling?

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In hard rock, boulders or deep sockets rotary drilling is slow; DTH hammers break rock efficiently and are often used together with rotary rigs for the rock section.

What size compressor does a cluster hammer need?

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Air per hammer times the number of hammers — large cluster hammers often need over 60 m³/min, usually from two or more large units in parallel.

Can electric units be used at river crossings?

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Where site power reaches the pier, yes — with lower running cost. On floating platforms or temporary sites, diesel is more flexible.

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